Prism Integrated Operations Ecosystem
Multi-machine telemetry linking extraction stages, mechanical separations, biomimetic forward osmosis, dual freeze-drying platforms, and formulation analytics.
Stage-by-Stage Extraction & Separation Comparison
Physical progression across 5 stages with multiple production run dates mapped on top of each other
Mapped Production Runs Mass Balance & Extraction Analytics
Coffee Mass In, Water In, Minerals Used, TDS & Yield across all 5 stages| Date | Coffee In (kg) | Water In (kg) | Minerals (Tonic) | Centrifuge (TDS / Yield) | Disc Stack (TDS / Yield) | Filter Press (TDS) | Post-FO Conc (TDS / Factor) |
|---|
SP Virtis Freeze-Dryer
TET #325264 • Unitronics V570Historical cycles sorted by date, transition detection, physical plateaus, and direct real-time streaming relay.
Wave FD440 Freeze-Dryer
Commercial Production • Corvina HMIEquipped with live Corvina Web-HMI tunnel embed and verified end-of-cycle screen photos (compressor visual, vacuum & drawer temperatures).
Aquaporin Inside® FO
Biomimetic Membrane ConcentrationComplete historical time-series loaded from official Aquaporin test data: Jw water flux, WCF, recovery %, and inlet/outlet pressures.
Raw Data Repository & Media Folders
All production batch media and historical spreadsheets indexed
Recipe Stages (Physical V570 Profile) --
Cycle Transitions & Physical Plateaus
Run Media & Visual Evidence (Google Drive Mirror)
Side-by-Side Batch Metrics Comparison
| Metric | Batch A | Batch B | Batch C | Batch D |
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SP Scientific Real-Time Streaming Telemetry
Live Modbus TCP polling from SP Virtis Unitronics V570 PLC
Wave FD440 Freeze-Dryer
Corvina Web-HMI v4.02.03Commercial FD 440 • Corvina Remote Control & Verified Cycle End Photos
Direct physical evidence showing compressor status, final vacuum & drawer temperatures at completion
Wave FD440 Commercial 5-Stage Coffee Recipe Profile HMI Verified • Total Time: 49.0 Hours
| Stage | Stage Name | Duration | Shelf Temp | Vacuum Target | Phase Purpose |
|---|---|---|---|---|---|
| Stage 1 | Freezing | 24 Hrs 0 Min | -40.0 °C | Atmospheric | Deep eutectic core freezing |
| Stage 2 | Primary Drying (Ramp) | 5 Hrs 0 Min | 0.0 °C | 800 mTorr | Initiate sublimation without collapse |
| Stage 3 | Primary Drying (Main) | 5 Hrs 0 Min | +20.0 °C | 800 mTorr | Sublimation bulk ice removal |
| Stage 4 | Secondary Drying | 5 Hrs 0 Min | +50.0 °C | 800 mTorr | Bound moisture desorption |
| Stage 5 | Final Finishing | 10 Hrs 0 Min | +60.0 °C | 800 mTorr | Residual moisture reduction (< 2%) |
Aquaporin Inside® Forward Osmosis
9 Real TrialsBiomimetic Membrane Concentration • Real Historic Processed Trials & Flux Curves
Water Flux (Jw [LMH]) & Pressure (PT-FI [bar]) Aquaporin Inside® Membrane
Water Concentration Factor (WCF) & Recovery (%) Mass Balance Curve
9 Historic Aquaporin Processed Trials Overview
Official Processed Runs| Run ID | Date | Duration (min) | Feed In (kg) | Feed Out (kg) | Water Removed (kg) | Peak Flux (LMH) | Final WCF | Recovery (%) |
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Extraction & 5-Stage Separation Plant
Mass BalanceMilling, Centrifuge, GEA Disc Stack Clarifier, Depth Filter & Forward Osmosis
16 Production Runs Complete Stage Parameters
| Run Date | Coffee In (kg) | Water In (kg) | Water Recipe | Centrifuge Liquid (kg) | Centrifuge TDS | Centrifuge Yield | Disc Stack Out (kg) | Disc Stack TDS | Disc Stack Yield | FO Concentrate (kg) | FO TDS % |
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Testing & Formulation QC Lab
20 TrialsMineral Spiking Formulations, pH / Roast Trials & Laser Diffraction Particle Size
Mineral Spiking Trials & Haze Mitigation
| Date | Sample Code | Mg (ppm) | K (ppm) | Na (ppm) | Ca (ppm) | Total Minerals | Haze Score (1-5) | Cupping / Flavor |
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